Use the Xactum Intelligent Laser Micrometers as on-line diameter gauges in the Xploreline configuration:
No other instrument allows you to measure diameters as quickly, accurately and easily.
It’s the ideal instrument for the on-line diameter monitoring of continuous products like electric cable, magnet wire, optical fibres, plastic tubes, extruded profiles, glass tubes, etc.
Thanks to the outstanding laser technology, high accuracy, ease of use and excellent reliability are offered at affordable conditions: payback can be realised in just a few months.
The XLS gauges are programmed with dedicated software and are completed with a display unit and a remote control: using such a measuring “system” you can monitor the diameter on-line, measuring fast moving products very accurately, to achieve 100% check and to avoid any dimensional non-conformity.

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Dual Axis
Extruline XY13/A XY13/B XY13/A/HF XY13/B/HF XY35/A XY35/B/HF
Gauge Model XLS13XY/480/A XLS13XY/480/B XLS13XY/1500/A XLS13XY/1500/B XLS35XY/480/A XLS35XY/1500/B
Measuring field (mm) 13 x 13 4 x 4 13 x 13 4 x 4 35 x 35
Measurable diameters (mm) 0.1 - 10 0.03 - 3 0.1 - 10 0.05 - 3 0.2 - 32
Resolution (selectable) 10/1/0.1/0.01
Linearity (centred) (µm) ±0.5 ±1
Linearity (reduced field) (µm) ±1 ±0.5 ±1 ±0.5 ±1.5
Repeatability (T=1s, ±2σ) (µm) ±0.15 ±0.03 ±0.04 ±0.02 ±0.3 ±0.15
Beam spot size (mm) 0.1 x 4 0.03 x 0.1 0.1 x 4 0.05 x 0.1 0.2 x 4 0.2 x 0.1
Scanning frequency (Hz) 480(X) x 480(Y) 1500(X) x 1500(Y) 480(X) x 480(Y) 1500(X) x 1500(Y)
Single Axis  
Extruline X40/A X80/A X150/A
Gauge Model XLS/40/1500/A XLS80/1500/A XLS150/1500/A
Measuring field (mm) 40 80 150
Measurable diameters (mm) 0.1-38 0.75-78 0.8-149
Resolution (selectable) 10/1/0.1/0.01
Linearity (centred) (µm) ±0.5 ±1 ±3
Linearity (reduced field) (µm) ±0.5 ±2 ±4
Repeatability (T=1s, ±2σ) (µm) ±0.07 ±0.2 ±0.4
Beam spot size (mm) 0.08 x 2 0.4 x 3.5 0.5 x 4
Scanning frequency (Hz) 1500


The scanning motor based on the Fluid Dynamic Bearing technology, without ball bearings, works perfectly, with no wear.

Image of Blister like flaws

The NO-VAR option allows you to automatically compensate for the expansion of the part when room temperature changes. The user only needs to program the proper coefficient of thermal expansion of the part.
The Web Server allows you to connect the sensor through the Ethernet line to any Internet browser and “see it” as a website, where you can view the measures, set-up and program.

The Xploreline.XY software includes a measuring feature that can be very useful to check the diameter smoothness of a continuous product (for instance magnet wire) and to detect a very special type of recurrent flaws, commonly called “Blisters”.

The “Blistbuster” function has been designed to detect and to “measure” such flaws, with new and dedicated numerical parameters: the algorithm is based on statistical assumptions so a relatively long section of wire must be checked, including a rather high number of flaws. It is impossible to detect any single flaw or to measure its real dimensions, unless the flaw length is longer than the scanning pitch.

Flaw detection on all wire and extrusion processes.

  • Telescopic stand for the laser gauge
  • Dust protective brackets for the gauge
  • Extension cables
  • Hand-held programming terminal
  • GageXcom software for PC communication
  • PC software for networking

For further information or enquiries Give us a call or fill in our online enquiry form
+44 (0)1823 333343