SuperMeclab

The SUPER-MECLAB.X Bench Top Laser Micrometer is a high precision instrument for ultra-high accuracy diameter measurements. It is ideal for the off-line, manual measurements of a wide range of ground or turned parts with different shapes and sizes, such as:

  • Electric motor shafts
  • Ground or turned parts
  • Gauge pins
  • Piston pins
  • Hydraulic components

It measures diameter and ovality, run-out, edge position, taper, grooves or peak diameter, gaps between parts and more.

Multiple dimensions can be checked. The user can choose among several different types of measurements, each one corresponding to a pre-set combination of light/shadow segments. Diameters, edge positions, centre position, gaps between two parts, etc. can be measured. Multiple dimensions can also be measured at the same time (i.e. diameter and centre position).
The parts being checked can be either opaque or transparent (glass logic) and can be also round or sharp edged (i.e. fluted tools).

 

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Type of Gauge XLS40/1500/B XLS80/1500/B
Measuring Field (mm) 40 80
Measurable Diameters (mm) 0.06 - 38 0.75 - 78
Resolution (Selectable) (μm) 10 / 1 / 0.1 / 0.01
Linearity (Centred Product) (μm) ± 0.5 ± 1
Linearity (in the Measuring Plane) (μm) ± 0.5 ±1
Repeatability (T=1s, ±2σ) (μm) ± 0.07 ± 0.2
Single Shot Repeatability (±2σ) (μm) ± 1.5 ± 3.5
Beam Spot Size (s,l) (mm) 0.06 x 0.1 0.4 x 0.2
Side Dither of the Scanning Plane (mm) ± 0.02 ± 0.05
Scanning Frequency (Hz) 1500
Scanning Speed (m/s) 300 588
Gauge Thermal Coefficient (μm/m°C) - 11.5 - 11.5
Laser Source VLD (Visible Laser Diode); λ = 650nm
Dimensions of the Basic System (mm) 500 x 162 x 200 790 x 198 x 200
Dimensions of the HP Version (mm) 500 x 234 x 640 790 x 271 x 640
Weight of the Basic System (kg) 6 9
Weight of the HP Version (kg) 30 33
  • No error due to the hysteresis (inversion error) which is typical of all dial indicator gauges (see QR-code video)
  • Contactless measurement: no part damage or scratches
  • Objective and highly reproducible results: regardless of the operator’s skill
  • Extremely easy and quick to use: reduces inspection time and improves measurement capability
  • Highly flexible: different components and sizes can be measured without gauge re-mastering
  • Ultra accurate: it measures to an accuracy previously only found in a metrology room, using time consuming, expensive equipment and specialised personnel
  • Fine measuring spot: you can measure details that would be otherwise impossible to detect
  • Multiple measurements on the same part
  • Multiple-point user re-mastering capability
  • Quick tolerance check
  • Zero-Set function
  • Part library for easy programming
  • Data recording, printing and exporting
  • On line statistics and charts
  • Digital oscilloscope
  • NO-VAR technology: no measuring drift due to changing room temperature by programming the coefficient of thermal expansion of the part

     
  • Electric motor shafts
  • Ground or turned parts
  • Gage pins
  • Piston pins
  • Hydraulic components

It measures diameter and ovality, run-out, edge position, taper, grooves or peak diameter, gap between parts and more.
 

The basic system (S version) consists of:

  • XLS40 or XLS80 Xactum Intelligent Laser Sensor
  • Flat granite baseplate with precision linear slide (400, 640 or 820mm long)
  • Embedded Aeroel PC with 10.4” LCD monitor
  • Super-Meclab.X software pre-installed in the system
  • NO-VAR option: compensation of measuring drift due to changing room temperature
  • Power supplies, connecting cables, keyboard and mouse
  • Calibration report (available on request)
  • Ready for external monitor (not supplied)

The SR version includes a motor driven device to rotate the part, with friction driving wheel and stepper motor.

Optional fixtures and accessories:

  • Universal V block in hardened steel or insulated material
  • Magnetic scale to read the slide position, resolution 0.005mm
  • Pair of fixed V blocks (various heights) to be mounted along the slide
  • Pair of free rolls (various heights) to be mounted along the slide
  • Pair of centres to be mounted on the slide, at adjustable positions
  • Set of 4 calibration pins for XLS40 micrometer, with supporting V block
  • Device for fine tuning of the slide position, with micrometric head 0.5mm/rev pitch, ±6.5mm range

     
For further information or enquiries Give us a call or fill in our online enquiry form
+44 (0)1823 333343