Proscan MasterTrak 4

The Proscan MasterTrak 4 measures and controls product width, thickness, edge profile, top profile and base profile. Using non-contact measurement to capture the true measurement of each section of your products profile on a continuous or sectioned product, the system offers the ultimate in online measurement.

When used to measure your products profiles the MasterTrak 4 can be supplied either to measure single or multiple points across the entirety of the product. It is capable of measuring accurately on a vast range of materials such as soft, fragile, abrasive and many others that traditional contact methods have proven to be non-effective on.

The Proscan MasterTrak 4 is a real-time complete profile monitor, displaying absolute dimensions to the process line operator. In addition to this invaluable function, the system also logs every measurement, enabling detailed statistical reports to be produced. It has an option available for proportional feedback control for automatically regulating the process to maintain the correct dimensions of your product.

The system comprises four measuring sensors, one either side of the product and one above and below the product. These sensors continuously measure the dimension of the product as it passes between them. These measurements are then fed to a Windows based software package.

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The Proscan MasterTrak is a complete online thickness or width measurement and control system. Using a non-contact measurement technique to measure the thickness or width profile of continuous or piece products as they are being produced. When used to measure the thickness, the system can be supplied either to measure single or multiple points across the width of the product. The MasterTrak is capable of measuring accurately on materials such as soft, fragile, abrasive and many other types of products, where traditional contact methods have proved not to be effective. Even in industries where traditional contact methods have been used successfully the Proscan MasterTrak offers a more reliable measurement with less maintenance. Proscan MasterTrak is a real time thickness or width monitor, displaying absolute dimensions to the process line operator. In addition, the system logs every measurement, enabling detailed statistical reports to be produced. The Proscan MasterTrak has the option available for proportional feedback control for automatically regulating the process to maintain the correct dimensions.  

Sensor Model  Measuring Range Stand Off mm Resolution Linearity
(% +/- of range)
Technology 
S3/011 110µm 3.3 5nm 0.1 Chromatic
S11/03 300µm 11 12nm 0.1 Chromatic
S13/1.1 1.1mm 12.7 25nm 0.1 Chromatic
S16/2.5 2.5mm 16.4 75nm 0.1 Chromatic
S29/10 10mm 29 280nm 0.1 Chromatic
S20/20 20mm 19.6 600nm 0.1 Chromatic
L25/2H 2mm 25 0.1µm 0.05 Triangulation
L35/10H 10mm 35 0.5µm 0.03 Triangulation
L50/20H 20mm 50 1µm 0.03 Triangulation
L70/50H 50mm 70 2.5µm 0.03 Triangulation
L270/70H 70mm 270 2.3µm 0.01 Laser

Note:

The sensor naming convention is generally as follow:

First letter - S stands for Spectral (sometimes called chromatic or white light sensor)

First letter - L stands for Laser triangulation sensor

First number - i.e. 5, represents the distance from the target (stand off) in mm that the sensor needs to be at in order to take measurements 

Second number - i.e. 2, is the measureing range in mm of the sensor

Hence, an S5/03 sensor is a spectral type sensor with a 5mm stand off and a 300 micron measuring range.

Note:

Other sensors are available. Please contact us for alternative ranges.

Improved Accuracy:

A choice of sensors options allows you to maximise measurement accuracy for your application.

Improved Repeatability:

As the Proscan MasterTrak 4 is non-contact it is not subject to wear or variables associated with mechanical or human intervention and as a result, regular remastering is not required.

Cost Savings: 

By continuous monitoring and reducing the need for manual measurement significant cost savings can be achieved. In many cases improved process control makes it possible to reduce nominal values to the lower end of the specified tolerance band resulting in material cost savings. Typically the investment cost of a Proscan MasterTrak system will be recovered in just a few months

Improved Quality:

The Proscan MasterTrak can form a very important part of a quality control system ensuring 100% dimensional logging and control.

Low Maintenance:

Because the Proscan MasterTrak 4 has no contact with the product due to this wear is minimal and very little maintenance required.

Reliability:

The system has been robustly designed to give reliable operation in production environments.

Simple installation:

The Proscan MasterTrak 4 has been specially designed to make the installation simple, minimising the implementation costs.
 

  • Mineral wool insulation material
  • Glass wool insulation material
  • Profile of polystyrene insulation products
  • Thermal insulation products
  • Acoustic insulation products
  • Thermal insulation boards
  • Thickness & profile of polyurethane foam products
  • Bedding foam products
  • Laminated products
  • Rubber extrusion
  • Particle board
  • MDF board
  • Plywood
  • Wallboard
  • Metal plates or slabs
  • Battery plates
  • Roof tiles
  • Metal strip
  • Roofing panels & building panels

Additional sensors for Product Speed, length, thickness and width.

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+44 (0)1823 333343