Contour Check

CONTOUR CHECK is an inline laser light sectioning measurement system that collects all dimensions of several profiles and is able to detect production failures during the rolling process. It consists of several laser light sectioning sensors mounted in a steel frame construction. The frame and the sensors are flushed with air to maintain thermal stability and a dust and dirt free environment. The data evaluation is done with the included RDMS CC Software. The whole system is designed to withstand harsh conditions with dust, dirt and humidity. It is able to work under mechanical and thermal influences that normally occur in rolling mills.
The purpose of CONTOUR CHECK is the control of dimensions and detection of rolling defects during the production process of long products. The measured data is visualised and rolling defects are reported with size and category to the user. Beside periodically occurring rolling defects also one time defects can be detected.

 

Contact Our Sales Team

Contact our sales team via email regarding this product

Email Us
Send an Enquiry

Use our contact page to send us a message or enquiry

Make an enquiry
Model HS4/45 HS4/90 HS4/180
Amount of sensors (standard version) 4 4 4
Measurement frequency 340-2000Hz 340-2000Hz 340-2000Hz
Accuracy 0,02mm 0,04mm 0,08mm
Measurement range 45mm 90mm 180mm

The above shown values are preliminary. Application specific details have to be considered. The actual and application specific accuracy values for customer projects will be confirmed after detailed verification of the application details.

Profile Description
Contour Standard Square Standard: square profile (squares, flat products)
Contour Standard Round Hex Standard: round, hexagon profile (wire, steel bars, rebars, pipes)
Contour Optional H Optional: H profile (dual T-Beam)
Contour Optional U Optional: U profile
Contour Optional L Optional: L profile, Z profile
Contour Optional T Rail Optional: T profile, rail profile
  • High accuracy and measurement frequency
  • Intuitive software with detection of rolling defects
  • Thermal and mechanical stability
  • Huge functionalities for system and temperature monitoring
  • Blue and green lasers to measure with best results on hot and cold surfaces
  • Perfectly capable for use in harsh conditions such as in rolling mills
     

Profile measurement of all dimenional characteristics produced by the following manufacturing faults:

  • Roller offset, gap
  • Roller eccentricity
  • Over and under filling (one time and periodically)
  • Partial filled
  • Inhomogeneous material
  • Varying temperature distribution
  • Tinder and blisters
  • Roll strands
  • Cracks and broken out areas
  • Scoring
  • Symmetry control, out of square, out of hex, ovality
     

The CONTOUR CHECK measurement system contains the following and incudes the options:

  • Measurement frame with OPTARIS laser light sectioning sensors
  • Tempering device
  • Air flush device
  • PC cabinet with electronics
  • HMI - Software‚ RDMS CC‘
  • Optional: Client Desktop PC
  • Ethernet Interface TCP/IP to host computer (LAP Protocol) option: customer specific protocols and an interface to IBA AG data mining
     
For further information or enquiries Give us a call or fill in our online enquiry form
+44 (0)1823 333343